Popular Design for Aluminum rod for Cape Town Manufacturer
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1.Surface:mill finished, anodized
4.Length:cutting according to customer’s request
5.Mould:made according to customer’s drawings or sample
Using a ‘D’ shaped cutter mounted in the chuck of an X25 Mill Drill with the spindle locked to plane round holes square. The aluminium part is mounted on a digitally indexed rotary table.
The flat on th ‘D’ is to the right. The half round section starts up against the left hand side of the hole. The table move to the left, initially, the cutter planes on the corner transision between the half round section and the flat of the ‘D’ As the displacement approaches half the width of the hole more of the cutting is done on the flat. At a displacement of half the hole diameter the whole of the flat makes a cut completing one flat. The cutter is withdraw and the piece rotated 180 degrees and the opposite flat is cut. The piece is rotated 90 deg and a finishing cut is made to the third flat. The piece is then rotated 180 and the last flat is finished. Using the 180 degree rotation step means that the last two operations just remove the ragged cuts caused by cutting on the transision edge as the cutter moves a few thou. between each planing operation.