Factory wholesale big 5-bar Aluminum Tread Plate for Victoria Manufacturer
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The case study that we are about to analyze is related to some work done for a client manufacturer of luxury cars.
The need was to broaden the accumulation output of several plants in the paint shop, to avoid production stops.
The first intervention was aimed at the addition of 14 storage locations to the original system, at the output stream of bodies from the ATV line. The logic with which this accumulation has been created is known by the acronym F.I.F.O. ie First In First Out: the first body to enter is also the first to exit.
We have worked both from a structural point of view – creating a loft in metal sections to accommodate a variety of conveyors – and on the original layout of existing conveyors, adding a turntable with a roller conveyor on board, a lowerator and a series of pivoting tables and side transfers, as well as some safety gates: fall arrest devices, to ensure the safety of personnel.
Rubber belt transfer conveyor
It is a structure in section that forms 2 rails. A belt ring runs on each rail for the translation of the skid. A gearmotor is mounted at the center which, by means of cardan joints, leads the movement to the belts. Inside we have included pivoting tables, to lift the skid from the from the transfer device. We have developed two models of these pivoting tables, one with the roller conveyor and one without it.
The turntable is composed mainly of two parts, the fixed component is a welded structure fixed to the floor. It has a hub at the center where the movable part is housed, that is a frame that runs on 4 wheels coated in rubber, running on a circular track. One of these is driven by a gearmotor directly splined on a torque arm onto the wheel in question.
A roller conveyor has been applied to this turntable, with 6 rollers connected together and driven by a coaxial motor operated by inverters, With this solution it is possible to get a skid from a line and to transfer it to another line placed on any of the points on the turntable diameter.
The two-column lowerator is for the transfer of height from the shop floor to the mezzanine floor on which the bodies accumulation was made. It consists of a fixed structure, i.e. the columns, and a moving part. The latter runs on 2 tubular profiles through contrast wheels arranged on the 4 sides of the profile and covered with Vulkollan® for a quieter and smoother tracking.
The moving part is equipped with drums for the lifting by means of belts and 2 gearmotors, a mesh gearmotor and a back-up gearmotor, so that the failure of a gearmotor can not result in a production stop. The lowerator has a classic roller table on board, equipped with 6 rollers and engines as the one seen on the turntable.
The transhipment shuttle is composed mainly of a moving part carrying a roller table, all mounted on 4 wheels that run on two rails set at right angles to the trolley and fixed to the floor by chemical spits. The movement of the trolley is made by a gearmotor mounted in the central part that transmits motion to a pair of wheels by means of cardan joints.
The Safety Gate is used to avoid falling into the void through the gaps needed to transfer to the skid from the lowerator to the roller conveyor. It has a metal section fixed structure and a tubular mobile part.
When the transfer of the skid is occurring, the Safety Gate lowers the 3 tubes packing on the bottom and allows the transfer of the skid and then the body. Once the transfer is complete, the 3 tubes lift up to re-create the barrier.
Supply voltage ………………….230/400 V
- Roller Conveyors: …….. 0.37 / 0.18 KW
- Lifting tables (transfer)………….0.37 KW
- Lifting tables (elevation)………..0.75 KW
- Turntables (rotation)……………..0,37 KW
- Transhipment Shuttle (transl)…..0.4 KW
- Belt Transfer Conveyor…………..1.5 KW
- Lowerator (lifting)…………………..2.2 KW
- Lowerator (alignment)…………..0.75 KW
- Safety-Gate…………………………0,18 KW
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