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The Orion Pulse 250EV system can quickly and easily perform through welds on sheet material. A blunt 1mm tungsten electrode is used inside the brass cone. The stylus can be removed from the included weld head and used in a hand-held manner if desired . 12awg weld cables are used.
Although the results are strong, these settings may need to be tweaked for larger nugget size and better penetration as you experiment further with the product. Some soot is created around the weld spot (due to zinc content burning out) that can easily be removed using a glass brush or other soft abrasive.
The dimpled weldments are not necessary when using the Orion Pulse 250EV and can actually cause the energy of the weld to blow through the top layer of metal if the electrode is not placed directly over the dimple. Due to the challenge of trying to align the electrode with the dimple, we recommend using only flat geometries in future tabs (no dimples/weldments).
The Orion Pulse 250EV is a great system and can be easily automated. The touch screen user interface makes it easy to fine tune energy settings and allows operators to achieve desired results quickly and easily.
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